3 Chuck Heavy Duty Tube Laser Cutting Machine

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3 Chuck Heavy Duty Tube Laser Cutting Machine
3 Chuck Heavy Duty Tube Laser Cutting Machine
3 Chuck Heavy Duty Tube Laser Cutting Machine
Description :

WT-6035T three-chuck cnc fiber laser tube cutting machine is equipped with a servo follow-up support system to stabilize the clamping of the pipe and ensure the cutting accuracy.This Triple trucks can achieve zero tail material cutting and developed for large-caliber heavy pipe , also equipped with premium bevel cutting heads and systems, it supports flying cutting, precise Z-axis control, and multiple bevel modes (V, X, Y, K, ±45° adjustable). 3-chuck Heavy-duty Tube Laser Cutting Machines offers fast, flexible, and stable cutting. Its three-chuck structure enables full tube cutting and zero tail material processing, maximizing material efficiency.

Laser Power: 3kW-12kW

Maximum Pipe Length: 12m

Chuck Clamping Range: Φ20-Φ350mm

Product Description:

First Part: Semi Auto Loading and Unloading System

Semi Auto Loading and Unloading System

Performance Character:

Chain-type transmission, stable structure, can meet the automatic feeding of round tubes, square tubes, steel sections and other pipes, greatly improving the feeding speed. One person can watch over multiple devices, saving labor; modular design is convenient for transportation and assembly; rotating flat support design, with pneumatic support, to ensure processing quality

Technical Parameter:

The loading section

Pipe specification: round pipe Φ 30-350mm

square pipe: 20 * 20-350 * 350mm

rectangular pipe: diagonal less than 350mm

Channel steel and I-beam: 25mm H-beam: 350mm

Pipe weight ≤ 800kg

The length that can be loaded is ≥ 3.6m,

the number of loaded materials is 5,

and the maximum bearing capacity is 4 tons

The unloading part of the material

Larger than 1.1 meters can be automatically discharged

Smaller than 1.1 meters need to be discharged with a simple unloading slope

 

Second Part:

1. Whole Machine Details List

Machine Bed Body

The machine bed features an integrated welded design. It undergoes rough machining after annealing to relieve internal stresses, followed by precision finishing after secondary vibration aging treatment. This process mitigates stresses from welding and machining, significantly enhancing machine performance and stability.

Machine Bed Body

Fixed Pneumatic Chuck

  • Hole Diameter: 350 mm
  • Clamping Mechanism: Four-position clamping with keyway positioning for straightforward operation, eliminating the need for precision adjustments.
  • Versatility: Capable of clamping square, round, and rectangular tubes.
  • Performance: Lightweight design with low inertia and excellent braking capability.
  • Durability: High dust-proof rating, requiring only routine maintenance.
  • Components: Equipped with imported bearings for enhanced stability and smooth motor operation.
Fixed Pneumatic Chuck

Moving Pneumatic Chuck

  • Clamping Range: Ø10 mm to Ø500 mm
  • Design: Double-acting pneumatic chuck with paired, self-centering claws.
  • Operation: Driven by an imported servo motor via gears, enabling both movement and rotation of the chuck.
  • Efficiency: Extends into the inner hole of the front chuck to maximize material usage, minimizing tailings.
Moving Pneumatic Chuck

Rotable Variable Diameter Lifting Support System

  • Components: Comprises variable diameter wheels, guide rails, and air cylinders.
  • Functionality: Adjusts to the size of the pipe being cut; the user rotates the wheel to the desired support range, locks it, and secures it for operation.
Rotable Variable Diameter Lifting Support System

Sheet Metal Cover Surrounding

  • Design: Features an upper opening for easy debugging and operation.
  • Ventilation: Includes a dust extraction pipe to remove waste gases generated during cutting.
Sheet Metal Cover Surrounding

Laser Generator

6000W-12000W Raycus laser generator

Laser Generator 6000W-12000W Raycus laser generator

Automatic Focus Laser Cutting Head

BOCI BLT421T/441T autofocus laser cutting head for tube and profile cutting

Automatic Focus Laser Cutting Head

Industrial Cooling Chiller

Hanli HL-6000/12000 chiller

Industrial Cooling Chiller Hanli HL-6000/12000 chiller

 

2. Machine Technical Parameters

Machine Working Area

The processing range

Square tube, Round tube Φ10mm-φ350mm

Cutting Length 6000-12000mm

The X axis

1000mm

The Y axis

12000mm

The Z axis

300mm

Precision

X/Y axis positioning accuracy

±0.03mm/1000mm

X/Y repeat positioning accuracy

±0.02mm/1000mm

The Z axis positioning accuracy

±0.02mm

The Z axis repeat positioning accuracy

±0.01mm

Speed

X/Y axis maximum positioning speed

90m/min

X/Y axis maximum acceleration

8m/s²

Chuck Rotation Speed

105rpm

Power Supply

Phase number

3

Voltage

380V

Frequency

50HZ

Total power protection grade

IP54

Whole Machine Power(not including laser and chiller)

27KW

Weight and measures

Overall dimensions (L*W*H)

29500*3150*2290mm

 

Machine Weight

21.5 Tons

 

3. Main Configurations

Serial Number

Name

Brand

Comment

1

Laser

Raycus 6000W

China

2

System

Cypcut 5000A

CHINA Shanghai

3

Cutting head

BOCI BLT421T Automatic Focus Laser Head

Shanghai

4

Motor

Fuji

JAPAN

5

Motor Driver

Fuji

JAPAN

6

Chuck

500 Chuck Pneumatic

(Four Chucks Version)

CHINA

7

Rack

Taiwan YYC

TAIWAN

8

Reduction gears

Shimpo

Japan

9

Linear guideway

Taiwan HIWIN

TAIWAN

10

Magnetic valve

Japan SMC

JAPAN

11

Proportional valve

Japan SMC

JAPAN

12

Electrical components

Schneider

France

13

Industrial Chiller

HANLI

CHINA

14

Machine Bed

WISECUT

CHINA

 

4. Conditions of Tail Cutting

1) for 3 chucks, when the finished product length is ≥1150mm, 0 tail can be achieved

When the finished product length is less than 1150mm, it can be combined with other parts in the nesting software (micro-joining) to make the

cutting length > 1150mm.

for 3 chucks, when two chucks are clamped and cutting and the finished product length is less than 1150mm, the tail material of clamping an extra-large tube (the rear chuck clamp cannot extend into the front clamp when clamping) is 750mm; when clamping a small tube, the rear clamp can extend into the front clamp, tail material 390mm

3) for 2 chucks, the remaining tail material that cannot be cut is 130mm; when clamping a larger tube, the rear clamp cannot extend into the front clamp tail material length is 500mm(Maximum)

 

5. Cutting Samples

 

Cutting Samples

 

 

 

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